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We'd like to say on behalf of Jerry and myself welcome to Jer-Lindy Farms.
We, along with our children,
Tammy and her husband Brian and a little daughter Riley who live in Iowa,
our second daughter Emily and her husband Jason
living in Woodbury, and our a daughter Alise living in
St. Paul, and Maggie who is
part of the dairy operation currently
and a student at high school would like to say welcome to our
dairy, we're happy to have you
and hope that you will feel that your day was well spent and enjoy learning
about
are anaerobic digester and some of the other aspects of our dairy.
Welcome to Jer-Lindy farms, we're happy to have you. We're happy to
tell you about our operation and hope that
you'll enjoy seeing what we have
and that maybe be able to learn part of the things that we have learned
over the past several months.
I started farming July of 1979 with a
FmHA beginning farmers lawn on a rented farm site,
married Linda in November of 79.
The farm site had been vacant for three or four years
and needed a lot of work.
Fifteen years later we bought an additional forty acres
that had been apart of this farm at one time and then in
August of 2002 we bought another 150 acres
that have been a part of the farm as well. We
expanded our dairy from 50 cows that we had been at
in 2002 by building freestyle barn
and at that point then we also both came back to be full-time farmers
and then now through the
last five years, six years I guess, we've
grown into 160 cows.
We have capacity to grow up further to about 180 to 200.
Plan beyond that may include
a cheese plant. As a family whose
really interested in agriculture and has always felt so that it was a real
privilege to be able to produce food for people,
we have tried to look at other opportunities that
as our four daughters were growing up might be able to
teach them some valuable lessons about responsibility and about producing the
food.
In order to do that we've incorporated a few other
entity in our dairy and one of them has been our apple orchard.
We began our apple orchard in the early 1990's
and have expanded that some again
and we currently have about 50 trees.
Another entity that we began back in
I'm 1997 is are low-lying heard
and we've been working on it for quite some time now and it originated
from
a herd of Angus that were part of a research project
in Australia. We currently have sold some
beaf and we're excited to continue to
move forward with that. I was first
introduced to it in either '99 or 2000 and I don't remember
which when I was serving on the Stearns County Dairy Advisory Committee and the
Committee was invited to
go to Dennis Haubenschild's and
I went along and began to have an education
and digestion, so
over the years I would read articles about it
and so it became something of a somewhat familiar with,
but then of course the interest
grew 2004 when Bob Lafay called
said that the Minnesota project had contacted him
that they were working to secure a grant and we're going to need a farm to put
a digester on and they're looking for a mid-size farm
and wanted to know if I would have some interest in that.
Without giving it a lot of thought I said sure, not really thinking that it
would
ever really happen.
The potential benefits that I'd seen coming in, number one was
to create an additional revenue stream for our farm;
on small farms,and ours included,
it's never easy to make it,
so anytime you can add a source of revenue
certainly something we're always looking for.
So, that to me was the number one potential benefit.
Certainly environmental benefits and the
opportunity to be able to
say to consumers and neighbors
that you're protecting your environment
I see as another huge benefit.
It's very exciting to be able to take a product,
such as the waste product that our cows produce, manure,
and be able to use it in so many different ways
that are very good and safe for the environment, as well as,
provide us with bedding and
apply it to our field in a lot
safer manner. Obviously we did have some concerns;
one of them was giving up our source of bedding for our dairy, which was
sand and our concern was that it may not be quite as comfortable
and that we may have some issues regarding somatic cell count and
herd health.
One of my biggest concerns was would this thing work,
it's a part of a manure handling system
and so my concern was are we going to be able to get the manure through it, or am
I going to have a
albatross around my neck and
will this be a disaster.
Our dairy situation,
in order to build a digester needed to have
several other pieces put in place in order for the digester
to operate properly. We'd always planned on
expanding the dairy a small amount, so that
it could support a second family. So, that was the
reason that our barn has a 36-foot addition and allows for another 40 cows
than what we had. Then we also needed
a lagoon storage system to handle the
the waste from the digester, the liquid portion after its been separated.
Those were all part of the project, which actually began on September 5th
of 2007. To get the manure into the digester first, which starts on the
free stall barn floor and we scrape
with a skid loader and a tire scraper twice a day
into a gutter at the end of each isle.
In the barn there's 4 isles and at the end of each one is a
connected gutter with covers on, which we'd just remove the cover when its
cleaning time, scrape the manure into there and then it
ends up in a mixing reception pit. In order to make this digester work,
we need to lower the solids content of the manure from the 12 to 14 percent
that it comes out of the cow at
down to 6 to 8 percent.
After the manure comes out of the digester and we separate the solids out
then we have the remaining liquid, which we
run back into the gutter, which flushes the gutter and then
also works to dilute the manure, also pre-warms the manure
and inoculates it with bacteria that is coming out of the digester, so we're
performing several different tasks there.
The manures pumped out of the reception mixing
pit 24 hours a day
very slowly, so that were feeding the digester
around the clock that is similar to the way you'd feed a cow because the
bacteria in there
are sensitive and they will perform the best
if they are fed consistently throughout the day. So, we try to
time that pump so that it pumps
only the amount of manure that it needs to in order for us to get
the manure in at the next milking time.
Manure then is pumped in the bottom
and each time some is pumped in then some must come out and that comes out
the top
and falls to another pit, which is on the north side of the barn as
partially an exterior pit the manure coming into that
pit is still actively making some gas,
so we need to make sure for safety reasons that that pit
is ventilated well and it's from that pit then that we pump
twice a day out into separator and separate the solids out, which we
will use for bedding.
The liquid portion again we're using to dilute with,
but the excess then gravity flows out to
earthen base lagoon.
We are using deep bedded solids,
so the solids are 12 to 18 inches deep
in the stalls. It provides a very comfortable surface
for the cows probably more comfortable than
sand itself in that it's less abrasive
and as far as the quality of milk
and health issues at this point
we feel that it's looking very positive.
Gases,
pulled off the top of the silo, comes down and is
pulled into the engine where it is burned off
and as the engine is running it's powering a 37 killawatt
generator. Power then from the generator is used first in the
digester plant to power all the pumps
and lights; excess energy then is sold directly
to the grid through our utilities turns electric.
In order to operate and maintain this digester
at this point is taking me about 20 minutes a day
on average, except for that probably one day a month
it will take an additional two to three hours
to clean the screens on the separator;
the oil changing will be automatic, at this point it's not, but it
will be eventually. The advice that I would give to somebody who is
interested in the digester is
go ahead and work on it.
I think that one of the things you'll wanna do is contact people who have done it
and learn about the grants, potential grants that are out there.
You'll also want to do research with companies
who have the ability to do it. And start early
in order to secure the grants that I think are necessary at this point in
order to make a
digester feasible, person or
an operator I think should give themselves at least a year
to work on those things. I think the
the future for digester projects is
going to explode as energy costs rise,
environmental concerns rise,
interest in digesters will rise exponentially.
We hope that you enjoyed your visit
to Jer-Lindy Farms today and if you have questions regarding
the anaerobic digester we'd be happy to
answer those, or if you'd like to give us a call or email us.
Thanks.