Henkel's Japan, originally a 291 yearoldgermanknifemakerwhoeventuallysetupanofficeinJapanandlateracquiredtheknifefactoryhereinSekicity, alsoknowninJapanas a cityofblades, craftingflawlesssamuraiswordsandknivesformorethan 800 yearsandproducinghalfofJapan's totalknivesinthecityalone.
会社へは車通勤 ドアツードア 20分なんだ
Today, 90% ofthecompany's knivessoldinJapanareactuallymadeatthisfactoryhasbeenworkingattheknifefactoryforfiveyearsnowintheKaizendepartmentisinitself a Japanesetermmeaningcontinuousimprovementin a gradualmethodicalprocess.
ねねは農業高校出身で
Herdaystartswith a teammeetingwhereshe's assignedspecifictasks, wow, they'recheckingtheirhands.
Okay, so I thinkhere, thisiswheretheydotheheattreatment.
KAIZENってのは日本語で 「継続的な改善」を意味する言葉なんだ
Thisis a yuckyin a processwhereuntreatedpressedsteelbladesareheatedby a specificallydesignedfurnacetomorethan 1000 degreesCelsius 1832 degreesFahrenheit.
Infact, thetemperingprocessofheatingandfreezingthesteelbladesrestructuresandstabilizeiton a molecularlevel, forming a perfectbladethat's notonlyhardbutflexibleatthesametime.
However, thefactoryhasdevelopeditsownspecializedtechniquestobuildstrongerhandleswhilealsodoingitbyhandbeforethebladesreceivetheirfinalsharpening, Theirfinishedoffhere.
Soit's 10:00 rightnowand I justheard a bellringandallof a suddenpeoplejuststartedturningoffthelightsand I thinkthey'retaking a breaknowalltheworkersinthefactoryget 3, 10 minutebreaksthroughouttheday.
品質基準を満たしてるか調べるんだ
It's fairlymandatoryaseachjobrequires a significantamountoffocusandconcentration?
Shesaysthatitwasquite a challengetomemorizeallthetests, proceduresandhowtoevenusethemachines.
何人でこの仕事を回すんだ?
Soitrequired a lotofeffortinstudyingforherinthebeginningtomasterthispartofthejob.
仕事で一番大切なことは?
Itlookslikeshe's sharpwithitnowthoughbytheway, as a kiddidyouthinkyouwouldbecome a knifetechnicianwasstillinhighschool?
今は何をチェックしてんだ?
A friendwhoworkedatthefactorytoldheraboutworkingas a knifetechnicianwhichhelpedsparkherinterestenoughsothatshescheduled a tourofthefactorytolearnmoreaboutit.
Heoftenordersthefactoryprovidedbentoboxsinceit's offeredat a reasonableprice.
華氏では1832度だな
Infactit's partoftypicaljapanesefactoryculturetoofferthistypeofbentoboxsothatalltheemployeescaneatatthesametimewhilenothavingtoleavethefacilityAndthatthisfactoryat 160 m a dollar $18 is a dealthat's hardtobeat.
Hesaysthatit's a greatopportunityforhertoviewthelatestknifecraftingtechnologiesfirsthandbeforeit's everreleased, isgoingtobedoing a littlebitmoretesting.
ここで組み立てを手作業で行ってるぞ
Soyouallknowwhatwedo.
日本の包丁は世界で最も切れ味がいいと言われているけど
Let's seeifyouguyscanhandlesomemoreexploration.
歴史的にみるとハンドル部分は強みではねぇ
Okay, let's seewhatelsewecangetinto.
日本の包丁は定期的なメンテナンスが必要だからな
This.
この工場では特別な技術で強いハンドルを開発したんだ
Lookslike a store.
もちろん手作業だ
Hi, what's thisshopboard?
ブレードの研ぎをする前に ここでハンドルを仕上げるぞ
Sodoemployeesgetdiscountslikehowmuch?
ちょっと話きいてもいい?今何してんだ?
There's justsomanykniveshere?
手袋してても分かるんか?
But I thinkthisisnotalltheknivesthattheyproducedhereinthefactory.
でこぼこしたや余分な接着剤を なめらかにしてるんだって
Thisismiabeoneoftheworld's sharpestknives, a handcraftedjapaneseknifebrandthat's onlymadeinthisfactoryandsomemarkedwithitsownuniqueDamascusstyledesignonthebladethatwaskindof.
これがビフォーアフター
Cool.
今、10時になってベルが鳴ったら
Let's seewhatelsetheyhave?
突然みんなが電気を消し出したぞ
Excuseme, can I askwhatyoudo, whatareyouworkingonnow, can I seeit?
Oncetheknivesaresharpenedandfinished, eachonereceives a thoroughcleaningandinspectiondependingontheJapaneseknife, theproductionprocessanddurationvaries.
昼飯には工場で注文できる 弁当を頼むことが多いんだって
Someofthehandcraftedknivescanbecompletedin a month.
お得な値段で注文できるらしい
Whilesomeofthehighendhandcraftedknivesrequiremorethan 100 individualprocessesandmorethanthreemonthstocompleteeverysingledetailaccountedfortoensure a consistentandhighqualityJapaneseknifeiscraftedeachandeverytime.
Despitebeingpartofthekaizengroupandhaving a deepunderstandingoftheentireprocessofhowknivesmustbecrafted, shemustcontinuetoworkonhertechnicalskills, suchasknifesharpening.
Attheendoftheday, shehas a littlebitofdeskworkandshe's alsoresponsibleforenteringlogsfortheinspectionsshecompletedthatday.
この検査の調整も彼女の仕事ひとつ
Youstillhaveworktodo.
発売前の最新の包丁技術を見れる 貴重な機会なんだってさ
Finallydone.
もうすこしこの検査が続くみてぇだからよ オラが何するかわかるよな?
Whatareyoudoingafterthisishosting a party, whichis a verytypicalJapanesehomepartybasicallyconsistingof a groupofpeoplegatheringinsomeone's hometositaroundthehotpot, sharefooddrinksandstoriesusuallyinthewinter, butcanalsobedoneanytimeoftheyeartoday.
また探検に出発すっぞ!
They'respecificallyhavingSukiyakiahohcool.
他に見るところないかなぁ?
Herfriendsarehere, wow, they'redoingitupandhavingheatedyoubeef, a wagyubrandfromthisarea.
なんか店みたいだぞ
Doyougirlsoftenmeetuplikethis?
この店は何のためにあるの?
Sowhatdoyoudoinyourfreetime?
社割ある?
Whatareyougirlsdrinking?
どれくらい?
Oh, I see.
めちゃ種類あるんだけど この工場で作ってる全種類ではなさそうだな
Theyalldrovehere I guessit's a weekday, sothey'rekeepingitmellowtonight.
これはMIYABIシリーズ! 世界で最もキレる人気包丁シリーズだ
That's Gucciwagyubeeffat, itadds a distinctivesweetflavortothedish.
この工場で手作業で作られてる日本のブランドだ
Manysupermarketsofferedforfree, soit's commonlyusedinJapanwhencookingsteaksandhotpotafter a fulldayperformingatthehighestlevel.
かっこいいダマスカス模様が施されてる包丁もあるぞ
Sheappreciatesbeingabletosendhermindawayfromworktoenjoy a homecookedmealwithhergoodfriends.