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  • This goatskin is about to be turned

  • into parchment,

  • an old kind of paper made from animal skin.

  • It goes through a laborious process

  • of having every last hair scraped off.

  • The craft dates back to 2500 BC,

  • and this is the last place in the US

  • that still makes it.

  • Every piece takes at least two weeks to make,

  • and only a handful of people

  • in the entire world know how.

  • Parchment as a product

  • almost hasn't survived.

  • There was almost no need for it as a material.

  • But it was this centuries-old work

  • that helped Jesse Meyer save his family tannery.

  • We visited their facility in Montgomery, New York,

  • to see how it's still standing.

  • Making parchment is a messy craft.

  • It's cold and wet around the workshop,

  • but the lingering smell is something Jesse's gotten used to.

  • It all starts with the skin.

  • Deer, goat, calf, and sheepskin are sent by slaughterhouses

  • or local hunters.

  • Jesse soaks it in a mixture of water

  • and calcium hydroxide to break down the fibers,

  • loosen the hair, and clean it.

  • This is the longest part of the process,

  • taking at least two weeks.

  • Then it's time for dehairing.

  • Jesse scrapes at the skin,

  • pushing the hair off.

  • He uses a makeshift tool,

  • a 100-year-old piece of wood

  • that has the perfect shape for the job.

  • Even the hand tools that we use,

  • most people have never seen before.

  • And in some cases, they don't exist,

  • and I've had to recreate these tools myself.

  • After dehairing, he removes the extra meat layers

  • on the other side.

  • They've installed machines to help speed this along,

  • but sometimes, Jesse prefers the traditional way.

  • The more involved you can be with your own hands,

  • the better and more control you have over the end product.

  • But there is a point where, if you're doing this

  • on a commercial scale to try to be efficient and

  • more economical, you don't really have the ability

  • to handle each one by hand.

  • The hides then go through a thorough rinse.

  • That adjusts the pH level after weeks

  • of intense chemical treatment.

  • Jesse selects some of the clean skins to be dyed

  • in a large drum.

  • He uses plant-based pigments and water

  • to create a range of colors.

  • As the skins tumble,

  • they soak up the dye until they're saturated.

  • He hangs the skins to dry overnight

  • so that the color spreads evenly throughout.

  • But most of the rinsed skins

  • are left their natural white color and sent up

  • to the dry room.

  • Jesse stretches the skin

  • to keep it flat while it dries.

  • First, he scrapes the hide while it's wet

  • to remove excess moisture.

  • Then when it's dry,

  • he shaves it to clear away tissue.

  • He made this medieval knife with a saw blade,

  • a threaded rod, and leather.

  • Its proper Latin name is lunellum,

  • for its crescent-moon shape.

  • Sanding is the very last step.

  • Jesse refines the surface,

  • smoothing it out until almost every blemish is undetectable.

  • Finally, the skin is now parchment.

  • The first record of parchment dates back to 2450 BC.

  • Famous ancient documents like the Dead Sea Scrolls

  • and the Magna Carta were all written

  • on it for its durability.

  • The use of parchment peaked

  • in the Middle Ages in Europe, when it was mostly used

  • for illuminated manuscripts and book bindings.

  • Paper made from wood pulp or plant fibers was invented

  • in China around 105 AD.

  • It made its way across Asia, the Middle East,

  • and Europe through the centuries with the rise of literacy

  • and the printed word.

  • It was faster and cheaper to make.

  • It quickly industrialized

  • and rendered parchment virtually irrelevant

  • by the 16th century.

  • Early in the 20th century,

  • designers incorporated parchment

  • into high-end furniture and decor,

  • and it is still used for that today.

  • Preserving history is what saved parchment

  • in this business.

  • Conservators use the material to mend old manuscripts,

  • make copies, and restore missing pages.

  • It's been a very niche product. It is something

  • that happens alongside of leather production.

  • And that's how I kind of rediscovered

  • and have been trying to sort of reapply it since then.

  • The rare craft saved his family's centuries-old

  • tannery business,

  • which has been in the country

  • since his ancestors moved here in 1820.

  • By the time Jesse took over,

  • demand for leather was on the decline,

  • and by 2005,

  • keeping the business going was getting more difficult.

  • That's when Jesse introduced parchment making.

  • But he struggled to find out about the process.

  • There are a handful of other companies around the world

  • that do this sort of thing,

  • and they're far, far away.

  • And they've never told me

  • how they do what they're doing.

  • So I've had to try to figure this out in a vacuum.

  • So it's me, figuring it out as I go,

  • and what seems to work best for me.

  • Because it's such an old medieval craft,

  • anytime I would try to go look up information,

  • a lot of times, it was from medieval recipes

  • that was written in Latin from 1300, 1400.

  • Eventually parchment became such an important part

  • of the business,

  • Jesse changed the name from Meyer and Sons

  • to Pergamena, which means parchment in Latin.

  • And he found a niche of customers:

  • conservators and designers who use the material

  • in lampshades, upholstery, headboards,

  • and even as wallpaper.

  • No two pieces of parchment look the same,

  • which is a blessing and a curse.

  • It's part of the artistry.

  • A single sheet starts at $100.

  • What started out feeling like an albatross around my neck

  • ended up becoming a way to help revitalize

  • the family industry.

  • I want to be proud of this

  • and to be able to pass it on to my family,

  • and for people to know that skilled work like this

  • is still being done in the world.

  • It's being made right here in the United States

  • by a family that's been doing it for 450 years.

This goatskin is about to be turned

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How Animal Hides Are Made Into Parchment At The Last Workshop In The US | Still Standing

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    joey joey に公開 2021 年 05 月 26 日
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