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  • When it comes to high-performance automobiles, automatic transmission are

  • the popular option for easy and reliable driving.

  • In this video we will explore the working principles of this complex mechanism

  • in a simple and logical way.

  • We'll use an automatic transmission developed by Allison Transmission for this purpose.

  • Automatic transmissions work based on the planetary gear set.

  • In order to understand this process, let's take a look at the basic parts of planetary gear sets.

  • Planetary gear sets have two input and one output.

  • In automatic transmission the output rotation is drawn from the planet carrier.

  • The two inputs are connected to the ring and sun gears.

  • Now let's see what happens to the output speed when we apply different speeds to the inputs.

  • Here the ring gear is stationary and rotation is given exclusive to the sun gear.

  • This will cause the carrier to spin as you can see here.

  • The ring gear is also rotating.

  • The ring and sun gears rotate at the same speed.

  • In this case the whole mechanism moves as a single unit.

  • The ring gear speed is increased further.

  • Turning the sun gear in the opposite direction will result in a reverse gear.

  • So the operation of automatic transmission

  • is all about transmitting different rotation speeds

  • into the ring and sun gears.

  • The beauty of automatic transmission is that this speed variation

  • can be transmitted simply by engaging few clutch packs.

  • In the coming sessions we well see how this is achieved in Allison.

  • In an automatic transmission there is no direct connection

  • between the input and the output shafts,

  • rather there is an intermediate shaft between the two.

  • In addition to clutch packs are used for transmitting power.

  • Pressing the clutch packs together will lock the hub to the case.

  • This is the simplest form of automatic transmission.

  • With this in mind, let's see how 1st gear works.

  • If 1st clutch pack is applied

  • the input shaft will connect to the intermediate shaft.

  • On the other hand, if 2nd clutch pack is applied,

  • the ring gear will connect to the case

  • which will make the gear become stationary.

  • In order to achieve 1st gear

  • just apply both the clutch packs together.

  • You can note that the input shaft will turn the sun gear.

  • Since the ring gear is stationary

  • the output shaft will rotate as shown

  • with almost one third of the input speed.

  • To achieve additional gear ratios at another planetary gear set.

  • It is clear that apply C1 will always rotate the both of sun gears at the input shaft speed.

  • If we apply C4 as well the planet carrier of the 2nd set will turn.

  • But here is the tricky part:

  • this planet carrier is permanently linked to the ring gear of the 1st set.

  • So, when C1 and C4 are applied together, the ring gear of the output set will turn.

  • Thus, at the output set the situation is similar to that at 1st gear

  • except that here the ring gear will rotate as well.

  • This means that the speed of the output planet carrier will increase.

  • This is 2nd gear of the transmission.

  • The planet carrier is also fitted with a hollow shaft.

  • The shaft can be directly connected to the input shaft with the help of a rotating clutch module.

  • Take a moment to observe and understand this arrangement -

  • the rest of the process will be easy.

  • With this setup we can achieve 4th gear with a direct drive.

  • We know: in order to get a direct drive

  • the ring and sun gears of the output set should rotate at the speed of input shaft.

  • If we apply C1 and C2, this is what happens:

  • The sun and ring gears will be directly connected to the input shaft.

  • In order to achieve 6th gear just remove C1 and apply C4.

  • Here at 2nd set the input rotation is given to the carrier and the ring gear is stationary.

  • This combination gives a very high rotational speed to the sun gear.

  • Thus, we can achieve a high over drive ratio at the output.

  • 3rd planetary gear set is required to get the remaining gear ratios.

  • The sun gear of this set is always connected to the input shaft as shown here.

  • And here again the output of the set is connected to the input of the adjacent set.

  • This means that applying C3 will always turn the ring gear of 2nd set.

  • For the remaining gear ratios C3 is always applied.

  • For 3rd gear just apply C1 as well.

  • For 5th gear remove C1 and apply C2.

  • In order to go in reverse apply the ring gear clutch C5 as well.

  • Since the planet gear of 2nd set cannot revolve,

  • they will spin as shown here.

  • This will eventually lead to the reverse rotation of the sun gear.

  • Consequently, the final output will be a rotation in the opposite direction.

  • A transmission control unit will decide when to apply which clutch pack.

  • Unlike manual transmissions a torque converter is needed in the automatic transmissions.

  • When the transmission is in gear and we apply the brakes

  • we have to isolate the rotation of the engine

  • from the transmission.

  • With a fluid coupling the torque converter will help accomplish this.

  • A 2D animation will also give you a good idea of the automatic transmission system.

  • Thank you!

  • Subtitles are written by @IEEE_English

When it comes to high-performance automobiles, automatic transmission are

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    許小龍 に公開 2021 年 01 月 14 日
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