If a chipdiehasmanydenselypackedconnections, oftenthecaseforsmallerchips, theconnectionsaretoosmalltomatchupwiththelarger, solderballsthroughwhichthechipcommunicateswiththeoutsideworld.
Since 2010, teamsatthe 3D SystemsPackagingResearchCenteratGeorgiaTechhavebeeninvestigatingthepossibilityofusingglassinterposersforhighperformancecomputing.
Whileitcanstillbe a concernifyourglasspanelsareverylarge, glassisnicebecausewecanbetteradjustitsCTEviaitscompositiontobettermatchittothesilicondieandthesubstratebelow.
Japan's DISCOCorporationran a fewexperimentsandfound a prettynicemethodtoavoidsomesewarefailures, using a dicingblademadefromdiamondgritof a veryspecificsize, andpulselasersalsodid a finejobaswell.